This thread is for anyone working on personal projects to share their progress, and hold themselves somewhat accountable to a group of peers.
Post your project, your progress from last week, and what you hope to accomplish this week.
If you want to be pinged with a reminder asking about your project, let me know, and I'll harass you each week until you cancel the service
Jump in the discussion.
No email address required.
Notes -
VHB is ridiculously strong when used on properly prepared surfaces; I've bent 1/8th inch aluminum plate trying to remove two stuck together with three 8-inch strips of the stuff without solvents. The trick is figuring out what 'properly prepared' means -- 90% of the time just dunking in simple green and rinsing with water works, but heavily polished or painted and almost all rubberized materials can benefit a lot from primer, and I'd expect helmets will fall into this domain.
Most other double-sided tape is either garbage (carpet tape) or won't last very long under exposure (basically every foam mounting tape).
Rivets are a great option in most situations you can make them fit, but alignment can be a pain without kliecos. I don't recommend staples. Epoxy is a mess, but it's really strong and there exist mixtures that will secure to most everything, at the cost of never coming off period. For obvious reasons I'd keep all three but especially the staples away from helmet pieces.
The other constraint to keep in mind is what you're sticking in place; it doesn't help to just have adhesive and the PCB strip well-secured and the LEDs flopping in the wind. Those sleeves have an advantage here, though even the floppy ones might have too large a minimum bend radius. Expect to mix-and-match.
What about rubbing alcohol on the shiny (not foamy) parts of a bike helmet?
Isopropyl alcohol's worth a shot first, before trying to use primer. Beyond that, depends a lot on the plastic and coating; most bicycle helmets are ABS that I'd expect it would bind fine, perhaps benefiting from a bit of heat. Higher-end ones that are using carbonfiber, or scratch-resistant polycarbonate, I'd expect you'd want the primer.
The higher ends of gorilla tape can handle those cases if you don't want to deal with (or can't get, thank you California) the primers, but I haven't gotten any experience with how weatherproof it gets.
thanks!
how do you know so much about this stuff?
VHB specifically, I've volunteered for FIRST FRC a lot, and it's one of the go-to adhesives in that realm (and most teams get free spools of it), so I've gotten a lot of hands-on experience.
WS2812s, I ran a few different STEM outreach projects using them. They're great as a way to teach and show for loops in physical space, but the constraints are very easy to run into, even with Adafruit's documentation.
Circuit assembly work in general has just been a hobby. I think it's a really important skillset, but also one that's very badly underserved by mainstream college training courses.
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