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PaperclipPerfector  2d ago (text post)   8209 thread views

Culture War Roundup for the week of August 24, 2026

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A shortage of Discipline

https://www.propublica.org/article/general-dynamics-artillery-factory-failed

I found the article quite engaging, see the botched circumcision they inflicted on some poor artillery shells:

https://www.propublica.org/wp-content/uploads/2026/08/IMG_0531_clean-1_maxHeight_3000_maxWidth_3000.jpg

The story starts during the early Ukraine war scramble for shells. All the disaster is appropriately foreshadowed. There was a non-engineering finance guy, Firat Gezen, running General Dynamics’ Ordnance and Tactical Systems business. Instead of replicating traditional artillery production methods, Gezen proposed ambitious robotics and new technologies for a new plant in Mesquite, Texas. He wants to bring in some Turkish contractor nobody's ever heard of, Repkon. (Firat Gezen is a Turkish name btw).

Naturally, there is no proper oversight or competition because the US is rushing to get more shells... Speed is the whole point.

Crucially, before greenlighting the deal, the Army did not require General Dynamics to demonstrate that it could use the Repkon equipment to complete the entire production process and make shells that met the Army’s specifications. (The Army told ProPublica that “formal testing could not occur prior to full machinery installation.”)

Everything goes wrong.

Soon problems seemed to explode out of every corner, according to interviews with 12 former factory workers. For one thing, the flaming robot arms also kept smashing into things. They slammed into computer numerical control machines, breaking their windows and bending their doors. They knocked over shells. They bashed into safety fences. Workers talked about the arms going “rogue” and began calling one of them “Johnny 5” after a sentient military robot from a 1980s movie.

The plant could reach Sahara Desert temperatures when the furnaces or presses were on. “This is actually hell,” one worker thought to himself. It was hotter still inside cabinets containing drives that controlled critical machines, where it was regularly 140 degrees (60 C), two former workers told ProPublica. An outside inspector warned in an email reviewed by ProPublica that, at that temperature, “you would not only have drives failing but also human lives failing.”

Then there were the giant press machines, which required regular pounding with a sledgehammer to function properly but still botched the shaping of nearly every shell. “We really didn’t have any standardized practice,” said Quantel White, a former employee. “It was just a bunch of guys taking turns going at the machine with a sledgehammer every night.”

Apparently bashing machinery with sledgehammers is OK if done sparingly for misalignment/seizing up. So not totally crazy. But done far in excess, obviously.

With so few shells passing inspection stations along the production line, many workers had nothing to do. A cat-and-mouse game ensued. Bored staffers spent endless hours gazing at their phones, leading supervisors to restrict phone use. So workers began bringing crossword books. Managers nixed those. Some workers were seen sleeping, so supervisors took away chairs.

Tension rose between the Americans hired by General Dynamics and Turkish workers sent over by Repkon. The Repkon team was there to install the equipment, but it seemed equally flummoxed by the problems. General Dynamics workers found them evasive. They would give curt responses to questions in English but then be seen holding long, animated conversations in Turkish outside during frequent smoking breaks. A carelessly discarded cigarette butt sparked a real-life dumpster fire, three former workers said.

There's more to the story of course, a triumphant opening ceremony with fake plastic shells, toxic black smoke from machines that mysteriously weren't running during an OSHA inspection...

My conclusion is that much of US industry and especially the US MIC/govt sector is seriously undisciplined. The article goes on to describe how the US Army (as a collective that is, individuals do say ‘this is retarded’ but only anonymously for fear of retribution) closed ranks and denied anything is going wrong, or at least they personally aren’t to blame. Yet they spend $500 million on shells (sure, peanuts by US military standards) and get no shells. The first response was to pretend nothing is wrong and watch the plant blow through eight deadlines. When they realized something was wrong, they kept going anyway because it would be too legally painful to cancel the contract, let alone get any money back from the Turks. Let's not forget that 500 million represents some 750 lifetimes of American tax paid. Not peanuts to them!

And it's not an understandable issue like the F-35 radar software being underwhelming and needing upgrades. Software can be tricky, radars are sophisticated. However, 155mm shells really aren't that hard to make, it's WW2 technology! The last major innovation was the proximity fuse, circa 1944. There have been modest improvements since WW2 in fragmentation optimization and making safer explosives (less sensitive to shock during handling) but nothing too exciting. Furthermore, this is a severe issue. The US has two decades-old artillery shell factories in Scranton making 155mm shells (the metal part of the shell at least, they then go to another plant in Iowa for the explosives), this was supposed to be the third. This third factory was supposed to be 30% of monthly production and it didn’t come online. One out of three US 155mm shell factories is meeting production targets, the other Scranton factory is well behind targets and this factory hasn’t come online at all. If it were one in 20 factories failed spectacularly, then so be it. 2/3 failing is bad.

This failure also matches up with longstanding military performance issues like the Afghanistan war. The war was lost many years before the US pulled out but the generals kept lying to everyone saying things were fine. We were told that the Afghan National Army wouldn’t collapse like a paper bag. Nobody was sacked, let alone jailed or even fined for this dreadful performance. I think a mature civilization would conduct a large-scale military purge after losing a war to some quasi-literate goatherders with AKs and flip-flops backed by nobody after spending over $2 trillion on the war. If ever anyone should purge a military, surely it'd be after that? Even if the goal was unachievable and incoherent (which it was) then a sober response would be damage mitigation and early departure. Patriotic US generals should’ve leaked the secret reports showing that the war was a complete disaster, not been complicit in throwing good money after bad. But seemingly there were no generals whose patriotism outweighed their desire to avoid embarrassment or punishment.

Back to the artillery plant, there's no sign that Mr Gezen or anyone at all (maybe it's not Gezen's fault, though I think it is) is going to be publicly humiliated or severely punished in any way. How else can there be improvement? How can you train a system without a reward signal that discriminates between success and failure?

Furthermore, I'm sceptical of these narratives that the US is going to scale up munitions production to counter Russia or China. US military planning seems to be conducted on this very hazy level of 'we have the greatest military in the world and can surely win against forces specifically aiming to counter us' or 'there will always be enough munitions for this latest war' or 'we can run our fleet ragged covering a huge range of missions all the time', without sober prioritization. I think that US leaders assume that there’s some 140 IQ, trustworthy, patriotic Anglo-American sitting around comping at the bit to win any given war. All they need to do is remove the procedural shackles that exist for no particularly good reason and production will soar.

But the stultifying defence procurement system emerged to regulate the looting and grifting of the modern US military industrial base. It’s full of cliques, DEI and organized crime. Or if not ‘crime’ then deliberate incompetence, negligence and grifting. It’s enshittified. The shackles are load-bearing.

Trump will likely make the same mistakes as the Biden administration in loosening procurement rules and funding ‘looks good, doesn’t work’ high-tech quick fixes for the Iran War's munitions needs. More so, given they’ll be trying to make high-end weapons that are intrinsically complicated and expensive. And if anything, Trump pays less attention to detail than Biden.

The article tags on at the end how after the disaster with the Turks, they switched contractor to some small company ‘Deterrence’ that has no major manufacturing experience (they did some work with rifle primers, not heavy artillery). Deterrence plan to use AI to improve production. I don’t think AI is the right answer here in the short-term, the problem is human negligence, misalignment and greed. Adding more intelligence to a dysfunctional institution won't help that much, they might just use that intelligence to better conceal the dysfunction.

America is not some jihadist band in Nigeria where the marginal addition of supplemental intelligence goes a long way. The US can absolutely do far more complicated tasks than making a few artillery factories, yet struggles because the competent facets of US industry are working elsewhere on rocketry, AI, chips, cars, aircraft. They have capable management cultures. Other parts of US industry are totally undisciplined, they reach a privileged position like General Dynamics’ monopoly on shell production and then ossify. GD are the sole prime contractor, swooping in to buy up any competitors that emerge, then subcontracting out the actual work of production. This is profitable for General Dynamics but not a good outcome at all.

The US legal system is also excessively slow and costly. If the Pentagon had been able to quickly punish General Dynamics or Repkon for their incompetence then they wouldn’t have been so careless. But in reality everyone pays lawyers a lot of money for abstract legalistic box-ticking/form-filling that yields little justice. In this case, they couldn’t even do that because the Pentagon foolishly let production work begin before the contract was finalized. It’s like negotiating with devils – a moment of foolishness in a tough situation and you can be damned.

It’s also why I disfavour free-marketism. General Dynamics has incentives to adopt this rentier approach, they want to suck out money for free. Law and procedure alone can’t bind them, there are always ways to work around rules (and regulations have their own cost in slowing everything down). Powerful companies can lobby to get regulations made to defend them or promise cushy jobs for regulators after they retire. Genuine patriotism needs little binding or regulation.

The better question: is this a new development? Presumably American industrial base has always functioned this way (and, of course, nationalized industries themselves are hardly immune to graft and incompetence...)

Presumably American industrial base has always functioned this way

Ice cream ships. American industrial base has not always functioned this way.

A bit of both: the Mark 14 Torpedo had to walk fail utterly at the start of the war so the ice cream ships could run at the end.

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